Quality
is the first priority in any product. Especially in ready-made garments factory
it is mandatory to check, control and assure good quality to meet buyer demand.
To have a good quality output necessarily need to check and assure quality in
every key point of production. Here I mention the key point that need to check
during production time.
Before or Pre-production
Inspection
The following parameters &
defects are checked prior to cutting.
* Shade
Matching
* Fabric
Construction
* GSM (grams
per square meter)
* Diameter
* Dyeing
Levelness
* Ecological
parameters if required
* Softness
* Shrinkage and twisting
* Matching
of Rib, Collars & Cuffs
* Fabric
Holes
* Vertical
& Horizontal Stripes
* Knitting defects such as missing loops, sinker lines, etc.
* Bowing
* Skewing
* Yarn defects such as thick & thin places
* Dirt’s
& Stains
During Production Inspection
* Verify
cutting patterns
* Cut
components measurements
* Cutting
shapes
* Fabric
defects
* Other
specific parameters as required by the customers Rib, Collars & Cuffs
matching
* Stitching
defects
* Sewing
threads matching
* Dirt’s
& Stains
* Measurements
* Labels
* Trims
& Accessories
Before Production Inspection
Many of the important
parameters of Pre-productions, during productions & Final inspection
parameters. This is to ensure that wrong or major defective garments are not
packed.
Final Inspection
A. PACKING & ASSORTMENT
* Wrong
Model
* Wrong
Quantity
* Missing
labels & tags
* Wrong
Size & Color assortment
* Wrong
Folding
C. WORKMANSHIP DEFECTS
* Open
seam
* Puckering
* Needle
holes & marks
* Unbalanced
sleeve edge
* Unbalanced
placket
* Insecure
shoulder stitch
* Incorrect
side shape
* Bottom
hem bowing
* Uneven
neck shape
* Cross
labels
* Broken
& Missing stitch
* Unsecured
buttons
* Untrimmed
threads & fabrics
* Poor
Ironing
* Double
stitch
D. GENERAL DEFECTS
* Shade
variation within the garment parts
* Shade
variation between the garments
* Defective
printing
* Defective
embroidery
* Defective
buttons
E. MEASUREMENT DEVIATIONS
Compare the garment
measurements against the Customers' Measurement Charts.
Following are the some of the
important garments' measurement aspects to be considered.
1.
Garment
length
2.
Body
width
3.
Shoulder
length
4.
Arm
hole
5.
Arm
Opening
6.
Sleeve
length
7.
Placket
length
8.
Placket
width
9.
Neck
width
10.
Neck
opening
11.
Hemming
width
12.
Rib
or Collar width
Thank you all for your valuable time. I know many expert form this section may read this article. If i miss anything kindly let me know in comment.
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